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What are the necessary tips to stay on top of dairy equipment maintenance?

Maintenance is the key factor in our daily life. Just the way we make every tiny effort to keep ourselves fit and maintain. Similarly, as a business owner, maintaining the premises and every working equipment is essential. Especially for the dairy business owner, the upkeep of all the Milk Processing Equipment is crucial to make the functionality better and just like the normal way. Now, let’s make you better understand the dairy equipment maintenance tips that are all essential to follow to ensure equipment investment is worth it in every sense.

 

What are the topmost dairy equipment maintenance tips?

Whether you talk about khoya Making Machine, paneer making machine, cheese cutting machine, or any other dairy machinery & equipment, maintenance is the way to make the workflow with ease and perfection. Let’s talk you through some of the essential tips one by one.

 

Tip 1: Don’t miss on maintenance schedule & make it proper

The dairy maintenance schedule is essential to be followed every time. It’s best done when you prepare the necessary documents and keep a check on everything. If you are not sure about what to do, then better take into account the maintenance schedule given by the manufacturer to prepare for everything. Make sure that you add on the number of total equipment you have and when was the last time certain equipment was checked.

 

Tip 2: Equipment cleaning is necessary

Even if the high demand makes it tough to keep on everything, you have to keep all the equipment clean. Clean equipment is the first step towards delivering quality products to the customers. If the hygiene part is affected, the final product is not what the customers want. It won’t be possible for you to keep checking everything. Better ask someone to supervise everything and let you know if something is wrong.

 

Tip 3: Maintenance should not be kept backseat

As the present time indicates that dairy products are in high demand, there is no way that you should keep maintenance on the backseat. Maintenance should not be ignored at any cost, and it’s something that should be the top priority to get all things done correctly. If maintenance is avoided at any step of the dairy business work, then the final results are affected.

Tip 4: Rapidly modify the maintenance record

You have to be sure about keeping a check over the maintenance records. Most importantly, you need to check the electrical system and lubricating gearboxes & after checking, note down the present state to keep reminding yourself that everything is well-inspected and you know what was the state earlier. No matter what things you check in the maintenance, it requires to be lodged in a file to keep yourself know what is right and wrong.

 

Are you looking for dairy machinery?

If you are looking for dairy machinery or any sort of equipment, then reach out to the team of NK Dairy Equipments to know all about the right maintenance tips and what sort of machinery you need.

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NK Dairy Equipments Guide: How To Build Your Dairy Farm Business

To build a better dairy farm industry, it is necessary to have equipment that will only surplus your production. The only way you can enhance your business of dairy farming is by making sure to invest in such machines only. There are various factors that would tell whether or not your business would be hit among the customers, which is why it is essential to make a strategy before you install Dairy Equipment for the same.

What Are The Factors That Would Enhance Your Dairy Plant Business?

Dairy Plant: There are various elements that could make your company reach a new height each day. Some of the factors include:

  • The demand of the customer

The 1st thing you need to notice before thinking about buying equipment is which product is in high demand among people and whose supply is comparatively low. The customer would be the 1st person who would tell you what your choice of production should be. For example, suppose there is a demand for khoya in the market not only among individuals but also among big companies that manufacture Indian sweets. In that case, you can complete their order by installing high-end and durable equipment from a khoya machine manufacturer.

  • Choose a manufacturer that would give the best.

Imagine purchasing a machine that would not give the production value up to the mark. It would only reduce your profit and reduce your market brand. This is why having a plan is essential; it makes it easier to tick off all the crucial lists before moving ahead with the whole situation. Selecting a manufacturer who would provide you with the best machine to increase your production value is what you require. We are the perfect choice for your business as we believe in delivering the equipment that is worth each penny.

Why Should You Choose Us?

There are ample reasons why you must choose us. Given below are some of the attributes that would attract you; 

  • Durable machine

Dairy farming is a heavy investing business. The machine costs a bulk when trying to implant a whole area with the business model. This is the reason why you would want equipment that would last long and would be efficient. Investing your money in it, again and again, is not possible. We work on providing machines that are durable and will work efficiently for a long time.

  • Easy operative

It is a no-brainer that you would require to train the employee on how to work the machine. So if you buy something that is pretty hard to grasp, it could create issues. An easy functionality would help you generate more production even on days when the head is absent from the industry.

  • Best range of equipment available

We are serving a different range of machines for your production. No matter which equipment you want, we will be ready to deliver it to you.

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What is milk pasteurization? What are the benefits of treating milk with HTST?

As we know, milk contains three kinds of fundamental ingredients: Milk, Sugar, Vitamins and Proteins. The milk which has been obtained directly from the udder of the cow is bacteria-free and is fit for drinking. But no sooner it comes in contact with the milking vessels and the human hands, it starts observing the presence of the health-deteriorating bacteria. Then such kind of milk is not fit for drinking. The bacteria need to be eliminated. But how to do that?

It can be done with the help of pasteurization.

A Break Please!

NK Dairy Equipment provides all kinds of dairy equipment. No matter whether you want it for the ghee plant or the milk processing plant, we have everything for every dairy-concerned business like:

What is Pasteurization?

Pasteurization is a heat treatment. It is not particularly beneficial for killing the harmful germs and bacteria present in the milk. But it is also effective as far as the following are concerned:

  • Water

  • Packaged Foods

  • Non-Packaged Foods

Within how many steps does the milk pasteurization machine accomplish the pasteurization?

The machine manufacturers design its mechanism after getting it divided into 4 simple steps which are as follow:

  • Regenerative Heating

  • Cream Separation / Standardization and Homogenization

  • Regenerative Cooling

  • Hygienic Packaging

Does the pasteurization process have the potential to kill the harmful pathogens from the milk?

Pasteurization is one of the most effective physical processes that kill the harmful pathogens present in the milk just by carrying out the heating treatment. This treatment is super beneficial as it is the natural way of destroying the health -0deteuoating bacteria which does not use a single bit of the chemicals.

Is pasteurization also known as HTST?

Yes, pasteurization is also known as HTST. High Treatment Short time heat treatment is what is its full form. In this heating treatment, the milk is heated to the highest temperature that is usually 72 to 75 degrees Celsius for about 15 seconds. And then the next steps aim at letting it get cooled within the shortest possible time. The scientists are also of the view that this HTST process is the ideal process of eliminating the bacteria from the milk.

Which are the primary benefits of using HTST Technology?

The benefits of using the HTST technology for killing the germs are as follow:

  • The consistency of the milk gets improved since microorganisms are removed from the raw milk.

  • The following important aspects of the milk gets improved and maintained:

  • Texture

  • Nutrients

  • Original Flavour

  • Great destruction of bacteria at one is possible

  • The temperature can be controlled up to 1 degree celsius

  • The shelf life gets increased

  • The machines which are used for milk pasteurization are highly energy efficient.

  • With this process, it is quite easy to avoid infections.

  • When the strength and the potential of the milk are increased with this process, then immunity is boosted and energy is intensified.

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Which are the variegated essential components of the milking machines?

Milking machines are accountable for extracting milk from the cows. The milking machine price seems to be worth paying as these machines do not exert excessive stress on the cows and do not damage their teats. Earlier the dairy plants and the milk plants used such machines which caused heavy damage to the cow teats. With the invention of the pulsator and the other milking machines, it has become possible to cut down on the risk of the damage of the cow teats.

In this blog, we shall be discussing the various components of the milking machines. So shall we begin with that:

Teat cups

The teat cups are attached to the cow’s teats. This way they can get protected. The attached vacuum tube helps to create the suction that is accountable for drawing the milk out of the cow’s teats. If counted, these teat cups are 4 in number. These do have the inner lining along with the outer metal shell. These twats cups are divided into two chambers.

Tubes

The milk reaches to claw after being travelled from the cow’s teats. From the claw, it reaches the milk tube. With the constant exposure to the negative pressure, the vacuum tube helps to draw the milk out from the gland. No sooner than the vacuum tube gets entered in the rest phase, the rubber liner is supposed to get collapsed with the help of which the teats are supposed to get managed which will then help to maintain the blood flow.

Milk Tank

When the suction is created, then the vacuum is supposed to help the milk to be transported to the collecting bowl. The milk is then accountable for getting flown through the tube which eventually reaches the milk tank. After that, the farmers will help to house the milk tank in a different room which is separate from the other milking machines.

Pulsator

The milking machine is supposed to automatically turn on and off with the help of the pulsator. Also, the functioning of the pulsator involves that the blood and the lymph do not get gathered near the teat which will eventually result in damage to the test. There are a couple of the milking machines that are supposed to remove the teat cups once the milking machine is done with the extraction of the milk. By focusing on this way, we can make sure that the teat cups are not getting damaged. The farmers should make sure that they are cleaning the pulsator regularly which will ensure that they are functioning appropriately.

Computers

The milking machines are installed with advanced software and help to keep a proper track of the milking of the cows. Merely by having a glance at the logs, the framer is accountable for figuring out what is wrong with the milking machine. When the capability of the cows to give milk slows down, then the milking machine also slows down which helps to detach the teat cups from the teats of the cows.

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What are the best dairy farming practices a dairy farmer needs to know?

If you want to start your dairy farming business or have problems managing it, then here are some of the good dairy farming practices which you need to work upon. Following the below-mentioned practices is going to help your dairy farming business get the profits you are looking for. Let’s talk you through this one by one.

Animal Health

Animal health is extremely important to produce healthy milk and different practices need to be used, but depending on the circumstances. Here’s what should be done:

  • Make sure that all the herds are resistant to disease
  • Make a suitable environment that disease entry is not easy on the farm
  • Make sure that you have maintained the right kind of herd health management program at your farm
  • Make sure all the chemical and veterinary medications are used effectively.

It is important to understand all the animals and breeds which are best suited in the local environment. In this case, you should check what actually can help to fulfill the demand of the customers or what they are looking for. Make sure that all the animals are maintained so that their chances of infection are reduced.

You need to have the right kind of management and planning skills to reduce the chances of risk which can lead to a serious situation. Most importantly, all animals need to be vaccinated against harmful diseases. Make sure that the health of all the animals is monitored through an effective system from birth to death.

Milk hygiene is important

Milking is an important part of dairy farming. The consumer needs to have the milk of the right quality and high standards. You need to have a milk management system through which the following things can be minimized:

  • Chemicals
  • Microbial properties
  • Physical contamination

Milk quality needs to be consistent every day, so do the procedure with it. The right kind of equipment should be used and milk should be kept under hygienic conditions. Make sure there is the right kind of udder preparation system to wash off the teats before starting the milking method. Teats and udder need to look for the abnormalities so that milk quality is not affected at any cost. The right kind of hand-milking should be used and the animals need to be prepared before milking. Everything needs to be clean and disinfected.

Nutrition – Feed, and Water should be proper

Your dairy farm productivity and quality will make a lot of difference when the quality and quantity of the feed are right. This will help the milk to be safe as everything is done sustainably. You should plan so that you can meet the daily needs of the dairy farming business.

Apart from that, you should have the right kind of irrigation, pest management, and sustainable nutrient practices. 

Safe Environment

Being a dairy farmer, you need to maintain a sustainable environment to protect the industry. All the work needs to be carried out in order so that no animal health is affected.

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Features-cum-merits of the road milk tanker?

NK Dairy is presenting the road milk tanker of high quality. These are made with the best quality material that could help to retain the nutritional value of the milk. The demand for these tankers is rising in the variegated dairy firms & industries which are required to satisfy the purpose of storage & transportation of the milk. So let us get to understand the characteristics-cum-benefits of the milk tanker made with stainless steel.

• Double-wall construction
Nk dairy never compromises with the quality of the equipment required in the dairy industry. We know what quality means in dairy plants. So that is the main reason that we have incorporated the double coating in the construction of the wall.

• Polish finish
No matter how much is the capacity of the milk tanker to load the milk, it will be of no use until the inner walls of the tanker are coated with a higher magnitude of the finish of particularly the polish.

• Structural look
The tank is elliptical. It can be designed as per the needs of the client. If the client is convenient with the single compartment approach, then we will satisfy them by presenting them what they need. If any of the dairy owners approach us to get a tanker that has multi-compartment construction, then that is the responsibility of NK dairy to make the clients available what they exactly want based on the specifications and details.

• Stainless steel
We are not unaware of the benefits of stainless steel. We know the importance of the usage of stainless steel as far as the milk oriented industry is concerned. The stainless steel does not only help the milk retain properties with the corrosion resistance properties only. It rather helps the owner to obtain maximum benefit from the recyclability and reusability properties. Besides, we thoroughly acknowledge the fact that the materials which are made up of stainless serves for generations and generations.

• Insulation aspect
Insulation is an important aspect as long as the storage system is concerned. If the insulation factor would not have been there, then the labour would not be able to handle the equipment because extremely hot milk will cause serious injuries to the labour handling the equipment.

• Add-ons
The compartments which are incorporated in the milk tanker include the following:

• Manhole assembly
• Manhole lid
• Pressure Vacuum relief
• Air vent

• Incorporations
For the facility to handle the tanker, follower things are incorporated in the milk tankers:
• Ladder
• Catwalk
• Side protection rail
• Side protection channels

• CIP Cleaning arrangement
CIP Cleaning arrangement is particularly necessary in case the equipment is serving the milk oriented industry. The importance of hygiene cannot be neglected for any reason, because milk is a consumable product and the risk of health cannot be taken with the unhygienic arrangement.

So if you are looking for the milk tanker that could facilitate you with the above-mentioned qualities, then you are on the right page. The next step is to just contact us so that we could guide you with the resolution of your queries.

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The invention of Bulk Milk Coolers is really beneficial for Dairies and Farmers

Bulk milk cooler in India is also being widely accepted by the dairies and the farmers as these bulk milk coolers are an effective way to maintain the freshness of the raw milk. As milk is being distributed to every town and rural area but there is not a guarantee especially in the summer season that during the distribution of milk, the freshness of the raw milk could be maintained longer or not but the milk coolers make it possible for the dairy owners.

These dairy coolers have the capacity to cool down the raw milk from 1,000 liters to 10,000 liters up to 4degree centigrade which is essential to lock the quality, taste, and freshness of the milk for a longer time. As without these coolers, it was difficult for the farmers to keep their milk safe as in the summer seasons they had to reach to the dairy farms before 8 o’ clock so that they could collect the milk before the rise in temperature. To make sure the timely collection of milk the farmers had to start the milking process before 5 am. Thus these milk coolers have given bit flexibility and relaxation to the farmers as now they can deliver the milk even after 9 am.

Moreover, they can now expand the size of their herd as now they have more time for milking and even there is no botheration for the loss of milk and even due to the higher storage capacity of these coolers, farmers can store the milk as per their wish and size of the herd.

These bulk milk coolers are also very cost effective as on the one side cost of these coolers is not much high and even there is not much need of maintenance for these coolers, on the other side these coolers can keep your milk safe and can lock its freshness for a longer time thus it is also saving of money.

Bulk milk coolers are advanced dairy products but are invented by keeping in mind about the end users so even the uneducated farmers belonging to rural areas can use it as it is easy to operate. Even these coolers are easy to clean. These coolers are hygienic and cooler way to keep the freshness lock of the stored milk for a long time so are very beneficial for the dairies and farmers.

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How Can The Cooling Tanks Benefit The Dairy System?

India holds the highest position among the top milk producing countries. We boast of a high population of milk producing animals. Various states of the country account for high levels of production of milk. But given the climatic conditions of our country, it is important that the milk extracted is stored at low temperatures so that the purity is maintained.It is desirable that the milk is preserved right from the point when it is extracted from the udder to the point when it reaches the customer. The average temperature in the country touches around 45 o C in summers. Keeping this in mind, it is essential that the milk is stored at cool temperature levels of 4 o C soon after the extraction.Such a procedure will help in maintaining the bacteriological quality of the milk.

Cooling Tanks

The best bet for undertaking such a procedure in the use of cooling tanks. Bulk Cooling tanks may be used to store milk after it is taken out from the udder. It is crucial for improving the shelf life of the milk. It further helps in providing a systematic mechanism for the extraction of milk. It is also beneficial in cases where the milk extraction is to be done from far away areas.
According to the latest research, it has been found that if the milk is not used immediately after extraction, then it needs to be stored at a temperature of 7oc. If the procedure is not followed, then the milk will become contaminated. If the perfect safety norms are to be followed, it will be better if the milk is stored in the cooling tanks soon after extraction. It will be beneficial in the long run as the need or milk cans and long transportation cost will not be incurred.There are many more advantages which come with this measure –

  1. Souring or curdling of the milk will be prevented
  2. Adulteration or spilling of milk during transportation can be avoided
  3. The quality of milk will be improved.
  4. The dairies concerned will save on purchase and maintenance of cans.
  5. There will be more flexibility in the schedule of milk collection thereby increasing the volume of milk collected.
  6. The improvement in the quality will prove beneficial in the local as well as international market.